Case Studies
Expand a case study card to view key details, category, process type, keywords, and PDF links.
WHEN THE BOTTLENECK IS THE FRONT DOOR
How a 40-Year-Old System, a Flood of Orders, and Zero Automation Nearly Buried a Specialty Lens Manufacturer
GP Specialists (GPS) was experiencing explosive growth in international distributor orders. A single order consumed 16 to 40 person-hours of data entry, and the backlog was choking every other order in the building. Learn what the full issue was and how it was solved ahead of schedule and below budget.
BUILDING ON A BROKEN FOUNDATION
How LEGO’s Process Failures Nearly Toppled an Empire — and What Every Business Can Learn From It
By 2003, LEGO was hemorrhaging $1 million per day. Sales had plummeted 30% year-over-year, debt hit $800 million, operating margins collapsed from 18–19% to 2.4%, and private equity firms were circling. Bankruptcy was being spoken openly for the first time in the company’s 71-year history.
WHEN THE MACHINE STOPS WORKING
How IBM Lost $16 Billion in Two Years, Fired 100,000 People and Discovered That Process Efficiency Was Never Optional
IBM in the early 1990s is not the fairy tale you are looking for. This is the story where the building is on fire, the sprinklers are on fire, and someone is still asking, Should we loop in Legal before we put out the fire?